Large Volume Inspection With Laser Tracker
A laser tracker is a portable measuring instrument that can measure in 3D volume for 70 mtr. Length from one position. It uses ADM (absolute distance measurement)/ laser interferometer (IFM) to measure distance, which is repeatable to 10 microns. Two precision angular encoders measure the positions in polar coordinates that data is converted to rectangular coordinates by CAM2 Q software.
Using laser tracker, we can eliminate human error in measurement and can achieve consistent accuracy and repeatability. We use CAM2Q & Polyworks software's for the precise measurement of many different geometric positions & shapes. These shapes can then be checked against user definable datum's for parallelism, concentricity and other GD&T parameters etc.
We provide Laser Tracker Inspection Services for following industry segments
- Heavy Engineering & Fabrication
- Wind Turbine Manufacturing
- Hydro & Gas Turbine Manufacturing
- Shipbuilding & Railway
- Steel Rolling Mills
Laser Tracker Rental
We provide Laser tracker on rental bases along with required tracker accessories, software & expert engineer within and outside India.
Laser Tracker For Automotive Inspection
Using Faro laser trackers and portable coordinate measuring arms, our engineers can quickly and accurately deliver 3D inspections and process improvement in the following areas of automobile manufacturing :
- Measurement of assembled body panels
- Surface contour measurement
- Deformation measurement
- Welding fixtures inspection and verification
- Adjustment of robotic equipment
- Production line inspection
Laser Tracker For Aerospace Inspection
We at Variational provide laser tracker services to aerospace components & tool building companies. The aerospace sector has the most stringent quality standards in the world. The big name manufacturers and their suppliers are constantly using Laser tracker in the construction of aircraft for ease of use, long range, and high accuracy. For applications such a
- Jig and fixture building
- Part inspection
- Joining large parts for final assembly
- Machine-tool calibration
Another aspect of modern laser trackers that is of great benefit to airplane manufacturing is the long measurement range. Our laser trackers (Faro X V2 and Leica 401) can measure beyond 65 meters with utmost accuracy over such a large volume.
Laser Tracker for Heavy Engineering
Laser tracker plays important role during manufacturing of high precision heavy machinery components. Laser tracker is the solution to inspect Large volume components during in process machining. We use laser tracker for inspection of components for industries such as cement manufacturing plants, process equipment's and reactors, Glass manufacturing, tire manufacturing, mining machinery, earth moving machinery, heavy transformers, steel rolling machineries, prime movers equipment's etc.
Laser Tracker for Machine Alignment
A proper installation of mother machinery is very vital, as it determines accuracy of parts to be manufactured on it. Machines such as sheet metal stamping presses, CNC machines, heavy-duty lathes, rolling mills, paper mills, tire building machines etc. required precise alignments to achieve position accuracy, center-to-center accuracy, parallelism and other geometric parameters between assembly segments to ensure higher performance.
We use Faro laser tracker & CAM2 Q software, to perform alignments for large volume machines.
Laser Tracker for Turbine Machinery
Variational offers inspection and alignment services for gas turbine, steam turbine and hydro turbine installations and reconditioning activity. Our laser alignment service can be performed in less than half the time of traditional methods.
We offer laser tracker services to our customers Voith Hydro, Alstom, Siemens, L&T MHI etc. during their various in-house manufacturing, machining applications and onsite installation and reverse engineering requirements.
Laser Tracer for Wind Turbine Blade Inspection
Laser tracker is widely used in wind turbine manufacturing industry considering critical aerodynamic shape and size of applications. We offer inspection and geometrical analysis services for wind turbine blade inspection, blade & prefab mould inspection, rotor housing, rotor bearing & rotor alignment services.
Laser Tracker Services for Railway & Shipbuilding
We provide laser tracking services for railway and shipbuilding applications starting from manufacturing phase up to large assemblies & component installation.